Engine cooling system power flush technology

Enabling engines to operate at peak reliability and peak performance in all environments

Professional Coolant Services manufactures and supplies power flush and purge equipment for engine internal cooling systems that significantly reduces down time, failure and operating costs.
The FL100 PulseFlush Technology is proven, incorporating Advanced Pulsating Hydro pneumatics.
It is the most effective and efficient cooling system preventative maintenance service available.


The FL100 is used in the heavy machinery, heavy transport, Military, power generation, marine and automotive industries servicing all water cooled engines up to 2000 hp.

Earthmoving
Mining
Heavy Trucks
Marine
Military LAV III
Mil Unimog
Mil Generators
M113 APC

THE PROBLEM

"Down Time"

50 to 60 percent of engine wear, malfunction and catastrophic failure starts internally in the cooling system.

(reference: Caterpillar and Cummins Inc, leading engine manufacturers)

This is due to undetected and undetectable contamination resulting from spent additives (SCA's), Glycol film, spent coolant and foreign particles causing extreme localised overheating known as hot spots, that do not show on the temperature gauge, damaging oil viscosity and altering critical clearances resulting in premature wear, malfunction and engine failure.

This occurs in all types of engine, including the modern and well maintained and results in major downtime and operational expense.

THE SOLUTION

Keeping the entire internal cooling system in pristine condition by rapid power flushing and purge of the cylinder head, block, radiator and heater cores and reinstating with fresh coolant every two years. Every year is recommended in extreme operating environments.

Engine manufacturers require cooling systems to be flushed.

THE TECHNOLOGY

PCS PulseFLush FL100 Machine incorporating the superior and leading technology of Advanced Pulsating Hydro pneumatics.

For engine preventative maintenance service significantly reducing and eliminating entirely the above percentage of engine wear, malfunction, downtime and catastrophic failure.

With the high demands placed on modern engines and equipment, mechanical workshops can now provide the most up to date technology in this field, the FL100 PulseFlush service, achieving excellent results in cooling system maintenance not previously obtainable.

The FL100 PulseFlush is a Best Practice engine service.

Army Report: FL100 PulseFlush Engine Service Tests.

Two Army generators were run up to full continuous operating temperature at 80% load.

"Before" temperatures were measured externally using Infra-red digital equipment at marked locations.

The engines were then shut down and serviced with the FL100 Pulse Flush Machine

On completion the generators were again run up to full continuous operating temperature at 80% load for the same period of time. "After" temperatures were then recorded at the same positions

Results Before After Temperature Reduction
15KVA
Block Temperature 77 70 7 (10%)
Head Temperature 81 70 11 (11%)
Exhaust Manifold Temperature 318 310 8 (3%)
30KVA
Block Temperature 96 86 10 (10%)
Head Temperature 92 83 9 (10%)
Exhaust Manifold Temperature 300 278 22 (7%)

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For engines, these figures represent a significant reduction in operating temperatures and the vital benefits the FL100 PulseFlush service brings

The FL100 PulseFlush Machine is a "must have" item of engine servicing equipment.